The Sawmill Dumped Crooked Hickory on Her Land for 11 Years — She Built a $300,000 Handle Brand
The Sawmill Dumped Crooked Hickory on Her Land for 11 Years — She Built a $300,000 Handle Brand
On a Tuesday morning in March of 2019, Greta Bondrager stood at the edge of her family’s back pasture in Tama County, Iowa and looked at 11 years of other people’s problems stacked 12 ft high. The hickory logs had been coming since 2008. Crooked ones, forked ones, logs with too much sweep to run clean through a production mill, logs with burrows and figure that gummed up automated blades and threw off tolerances that commercial sawyers needed to stay profitable.
The Bondrager farm sat 3 miles east of a mid-sized sawmill operation that had been processing hardwood for the regional pallet and furniture trade since the early ’90s. And somewhere along the way, the mill’s yard manager had worked out an arrangement with Greta’s father, Emmett Bondrager, that suited both parties well enough.
The mill would dump its reject hickory on the back corner of the Bondrager property rather than pay to haul it to the landfill. Emmett would keep what he could use for firewood and let the rest sit. Nobody made money. Nobody lost money. The logs just accumulated. By 2019, there were somewhere between 400 and 600 individual logs in that pile, depending on how you counted the ones that had split along natural checks during the freeze-thaw cycles of 11 Iowa winters.
Some of them were 8 ft long. Some were four. Some were so twisted along their grain that a sawyer looking at them would have shaken his head and kept walking. The pile had become a landmark of sorts on that stretch of county road. Neighbors drove past it without seeing it anymore. It had been there long enough to become part of the landscape, the way a dead elm or a collapsed corn crib becomes part of the landscape.
Something you register without processing because it has always been there and you expect it will always be there. Greta Bontrager was 23 years old that March and she had just driven home from Iowa State University with a degree in agricultural business and a minor in material science that nobody in Tama County had asked for or particularly understood.
Her father was 61, methodical, undemonstrative, a man who had farmed the same 480 acres of corn and soybeans for 30 years with the kind of quiet competence that never made headlines and never needed to. He was good at what he did. He did not question what he did. That was not stubbornness exactly. It was more like the deep groove worn into a barn floor by 40 years of the same daily passage.
The groove is not a decision. It is just where your feet go. Let me tell you about Emmett Bontrager because you need to understand the man before you can understand why the conversation that followed was so difficult. Emmett had taken over the farm from his father, Cyril, in 1989, the year after the tail end of the farm crisis had finished taking what it wanted from Tama County and left the survivors standing in fields they still owned, but barely.
Cyril had survived by growing corn and soybeans and nothing else because corn and soybeans were what the county grew and what the elevator bought and what the bank understood when you walked in to talk about operating loans. Emmett had watched his father survive by doing exactly that, and he had done exactly that for 30 years.
And the farm was still there, and the mortgage was paid, and the equipment was maintained, and there was money in the account at the end of most years. Not a lot of money, but money. That was not nothing. That was, in fact, everything if you had watched enough of your neighbors lose it all in the ’80s. Emmett Bontrager did not take risks.
He had watched what risks did to people he loved. The corn and soybean operation ran on roughly 480 acres, about 380 of which were owned outright, and the rest cash rented from two neighbors who had retired and moved to town. Average yield on corn was around 185 bushels per acre in a good year, closer to 165 in a dry one.
Soybeans ran 52 to 55 bushels per acre, depending on the rotation. The numbers were solid. The margins were thin. They had been thin for as long as anyone in Tama County could remember, and the conventional wisdom at the co-op and at the elevator and at every kitchen table Emmett had ever sat at was that you managed thin margins by farming more acres, not by farming differently.
Scale was the answer. Scale was always the answer. You bought out your neighbor when he retired. You cash rented another section. You upgraded your equipment to handle the volume. You did not experiment. You did not diversify into something the elevator didn’t buy. You did not look at a pile of crooked hickory logs and see anything other than a pile of crooked hickory logs.
That March evening, Gretta sat down at the kitchen table across from her father and her mother, Lorraine. And she put a notebook on the table between them. It was a green Mead composition notebook, the kind you buy at a drugstore for a dollar and a half, and it was filled front to back with her handwriting. Numbers, sketches, citations from research papers, printouts folded and tucked inside the back cover.
She had been filling it for 2 years. Let me tell you about Gretta Bontrager because she’s the reason this story exists and she’s different from every character this channel has told you about. She was not a farmer’s daughter who had gone to college reluctantly and come home to take over the operation. She had gone specifically to learn something she could bring back.
She had taken the materials science minor because of a professor named Dr. Annika Mehta who taught a seminar on sustainable materials and domestic hardwood utilization in her sophomore year and who had spent 45 minutes of one class session talking about the American handle industry. The handle industry, axes, hatchets, hammers, mauls, draw knives, adzes, tools that had been made in America from American hickory for 200 years and that were as of the early 2000s being made almost entirely from imported ash and overseas manufactured composite
materials because domestic hickory processing had become too expensive and too slow for the volume demands of the mass market. Dr. Mehta had a slide that showed a single premium American-made hickory handle retailing for between $35 and $65 at specialty retailers, farm stores, and online.
She had another slide showing that the raw material for that handle, a single straight-grained hickory blank of appropriate dimensions, cost between $2 and $4 to produce from a log that a production mill would reject as unsuitable for pallet stock. The margin in that gap, Dr. Maida said, was where small producers could live. If they could source the material.
Greta had written that down. She had underlined it. She had thought about it for 2 years while she finished her degree. And what she had thought about specifically was the pile of crooked hickory logs on the back corner of her family’s farm in Tama County, Iowa. Let me tell you about the science because it matters to understanding what Greta knew that nobody else at that kitchen table knew.
Hickory is the hardest, toughest domestic hardwood in North America. It’s combination of hardness and flexibility, what woodworkers call its shock resistance, is unmatched by any other species. White ash comes close and ash had been the traditional handle wood for a century. But ash was being devastated across the Midwest by the emerald ash borer, a beetle that had been working its way through the region’s ash population since the early 2000s.
And that had, by 2019, eliminated viable ash timber from large portions of Iowa, Illinois, Indiana, and Ohio. The premium handle market was looking for an alternative. Hickory had always been the alternative, but domestic hickory processing had largely collapsed because production mills found the species difficult.
It dulled blades faster than oak or maple. It was harder to dry without checking. It required slower feed rates through automated equipment. For a mill running on volume margins, hickory was a problem species, which meant that hickory logs, particularly the crooked, rejected, unsellable ones, were sitting in piles on the edges of properties all over the hickory belt, which runs from Iowa south through Missouri and Arkansas and east through Kentucky and Tennessee.

What Greta had learned, partly from Dr. Mata and partly from two years of her own reading, was that the crookedness that made a hickory log worthless to a production mill was largely irrelevant to a handle maker. A handle blank is a short piece. The longest common handle, a full-length axe handle, runs 36 in.
A hatchet handle runs 14 to 16. A hammer handle runs 14 to 18. You could cut those blanks from almost any log that had a straight grained section of sufficient length. And crooked logs, logs with sweep and figure, and the kind of grain that gummed up automated equipment, often had perfectly straight grained sections between their curves.
The trick was knowing where to look and how to cut. It was not a production mill skill. It was a small shop skill. It was the kind of thing you learned by handling wood. The notebook on the kitchen table had projections. Greta had priced premium hickory handles at 17 different retailers online and brick-and-mortar over the preceding 18 months.
The average retail price for a premium American-made axe handle was $48. The average retail price for a hatchet handle was $29. The average retail price for a hammer handle was $22. She had estimated the yield from the 800 and 1200 usable blanks conservatively based on photographs she had taken and measurements she had recorded.
She had priced the equipment needed for a small handle shop. A band saw, a draw knife bench, a spoke shave, a belt sander, a small lathe, a moisture meter, a kiln setup she could build herself from a repurposed chest freezer, and a dehumidifier for around $400. Total equipment cost, buying used where possible, she had estimated at between $6,000 and $9,000.
She had identified three wholesale buyers, two specialty tool retailers, and one online platform who had indicated in email exchanges that they would consider purchasing from a domestic small-batch producer if quality and consistency met their standards. She had a name picked out. Bontrager Handle Works. The kitchen went quiet when she finished.
Lorraine had stopped stirring her coffee. Emmett had set down his fork about 3 minutes into the presentation and had not picked it up again. He sat looking at the notebook for a long moment. Then he looked at his daughter. He said, “You want to sell axe handles.” She said, “Yes.” “And hatchet handles, and hammer handles, and specialty handles for drawknives, and adzes, and anything else the market wants. But, yes.
Starting with axe handles.” He said he needed to think about it. Lorraine said, later that night, standing at the sink while Emmett sat at the table reading the notebook she had quietly picked up and carried to him, “She’s right, you know, about the ash or about the market. I looked it up.
” Emmett did not answer right away. He turned a page. He looked at the numbers. He was quiet for a long time. He said, “That pile is mostly junk.” Lorraine said, “She knows that. That’s the point.” Now, let me pause here and ask you something. Have you ever watched someone look at a pile of junk and see something that isn’t there yet? Not in the way a dreamer sees things, the way someone with no particular knowledge or plan convinces themselves that some broken-down nothing is secretly a fortune.
Not that. The other kind. The kind where someone with specific knowledge and a specific plan looks at something everyone else has walked past for 11 years and sees, with complete clarity, exactly what it is, and exactly what it could become. That is a different thing entirely. That is not optimism. That is applied understanding.
And it is, in my experience, one of the rarest things in the world. Emmett Bontrager gave his daughter permission to use the back corner of the machine shed and a startup budget of $4,000, which was half of what she had asked for, and less than a third of what she needed. He did not say he believed it would work.
He said he was willing to let her try. Those are not the same thing. But, in the Bontrager household in the spring of 2019, they were close enough. Let me tell you about Dale Crowley because you need to understand the man before you can understand the conversation that happened at the Tama County Farm Bureau meeting in April of that year.
Dale Crowley was 67 years old, had been selling farm equipment and supplies out of his dealership on the south edge of Toledo, Iowa for 31 years, and had been attending Farm Bureau meetings for all 31 of those years with the specific and consistent purpose of being the most informed person in the room. He was not a bad man. He was a man who had built a life and a business on knowing how things worked in Tama County.
And knowing how things worked meant knowing what was viable and what was not. And what was viable in Tama County was corn and soybeans. And the equipment and inputs required to grow corn and soybeans. Dale Crowley had seen diversification schemes come and go. He had watched a man two townships over lose $40,000 on a specialty vegetable operation in 2004.
He had watched another man lose his shirt on a Christmas tree plantation in 2011. He had watched the organic transition failures and the specialty grain experiments and the agritourism ventures that had seemed promising and then hadn’t. He had pattern matched his way to a firm and well-evidenced conclusion. In Tama County, you grew corn and soybeans, and anything else was a distraction at best and a catastrophe at worst.
His certainty was not arrogance, exactly. It was the product of 30 years of watching what worked and what didn’t. It just happened to be the kind of certainty that had stopped updating. Greta had mentioned her plan to someone at the co-op who had mentioned it to someone else. And by the time the April Farm Bureau meeting rolled around, it had made the rounds of the county’s informal information network in the way that unusual things always do in small counties.
Dale Crowley had heard about it. He had opinions about it. The meeting was held at the extension office on the north side of Toledo. The usual folding chairs and bad coffee and the particular smell of a room that has been used for agricultural meetings for 40 years. There were maybe 30 people there. Greta was one of four people under 40 in the room, which was itself a kind of statement about the county’s demographic situation, though nobody said so.
Dale Crowley brought it up during the open discussion portion of the meeting in the way that men who are accustomed to holding court in rooms like this bring things up, which is to say as a piece of general information that happens to contain a pointed opinion. He said he’d heard Emmett Bontrager’s girl was planning to sell ax handles out of her daddy’s machine shed.
He said it the way you’d say you’d heard someone was planning to build a rocket ship in their garage. The smile was there from the beginning. It was not a mean smile, exactly. It was the smile of a man who is entirely confident in the conclusion he has already reached. He said, “I’ll give her credit for creativity, but hickory handles in Iowa in 2019, he shook his head.
He said the market for that kind of thing had been taken over by imports 20 years ago. He said the tooling alone would eat whatever she made in the first year. He said he’d seen this kind of thing before. Young people coming back from college with ideas that looked good on paper and fell apart on contact with the real world.
He said it kindly, which was almost worse than if he’d said it unkindly, because kindness made it sound like settled fact rather than opinion. The silence lasted about 2 seconds. Then someone chuckled. Then someone else did. It was not mean laughter. It was the laughter of a room full of people who had heard Dale Crowley make this kind of assessment before and had found him to be right often enough that the laughter came automatically.
Greta was sitting three rows back on the left side of the room. She was wearing a green barn jacket that she’d had since high school and she had her notebook on her lap, the same green Mead composition book, and she did not look flustered. She looked like someone who had expected this and had prepared for it. Let me tell you what she said because the words matter.
She said, “The import market dominates the low-end handle market. Big box stores, mass market tools, replacement handles for $30 hardware store hatchets, she said that market was not the market she was entering. She said the premium domestic handle market, handles sold to specialty retailers, to craftsmen, to serious users who understood the difference between a hickory handle turned from straight-grained American wood, and a pressed fiber composite handle from overseas.
That market had been growing at between 8 and 12% annually for the preceding 5 years, driven partly by the craft tool revival, and partly by the ash borer crisis, eliminating ash as the domestic alternative. She said she had the raw material sitting on her family’s property at zero acquisition cost, sourced from rejected mill stock that would otherwise be landfilled.
She said her per unit production cost, including labor, equipment amortization, and finishing materials, was between $4.80 and $6.20, depending on handle type. She said her wholesale price floor was $18 per unit. She said she had three buyers who had expressed preliminary interest. She said she was not asking for anyone’s investment or approval.
She was stating a business plan. Dale Crowley listened to all of this. His smile had gotten smaller somewhere in the middle of it. He said, “Well, good luck to you then.” He said it the way people say it when they mean the opposite. Greta drove home that evening on the county road that ran past the back corner of the Bontrager property, and she slowed down as she always did when she passed the log pile, and she looked at it in the truck’s headlights, the way she had looked at it for years, the way you look at something you’ve
been thinking about for so long, it has become a kind of conversation. She turned into the driveway. She went inside. She started work the next morning. Let me tell you about the first 6 months because they were harder than the notebook had made them look. The equipment budget ran short as equipment budgets do, and Greta spent the first 3 weeks negotiating the purchase of a used band saw from a cabinet shop in Waterloo that had upgraded its equipment.
A 14-in jet that had seen better days, but ran true enough for her purposes. She built the kiln herself from a chest freezer she bought for $60 at an estate sale and a dehumidifier she found on Craigslist. And she spent two weekends reading kiln drying protocols for hickory before she trusted it with her first batch of blanks.
Hickory is unforgiving in the kiln. Dry it too fast and it checks along the grain. Dry it too slow and it takes on case hardening that makes it brittle. The target moisture content for a handle blank is between 6 and 8%. And getting there with the kind of improvised equipment she was working with required patience and attention and the willingness to ruin a batch or two in the learning.
She ruined two batches. The first batch case hardened and she lost 14 blanks. The second batch she pulled too early and two handles cracked during shaping. She adjusted her protocol, extended the drying cycle, dropped the dehumidifier temperature by 8°, and the third batch came out clean. She wrote the adjustments in the notebook.
The log pile itself was the other education. She had estimated 800 to 1,200 usable blanks from the accumulated logs, and that estimate turned out to be roughly correct, but the work of finding them was more demanding than she had anticipated. She spent the first month just sorting and assessing, going through the pile log by log with a PV hook she borrowed from her father and a chalk line and a moisture meter, marking the sections that had the grain orientation and the dimensions to yield blanks, and setting aside the sections that didn’t. About
40% of the volume in the pile was genuinely unusable. Too twisted, too checked, too punky from 11 years of ground contact. But 60% of it, roughly, had something to offer, and what it offered was more varied than she had initially projected. Some logs had sections that would yield the long, straight-grained blanks needed for full-length axe and maul handles.
Others had shorter sections better suited to hatchet and hammer handles. A few had the dense, figured grain that, properly worked, produced handles of unusual beauty, the kind that specialty retailers sold at a premium to buyers who cared about the aesthetics of their tools as much as the function. She started selling in August of 2019.
Her first wholesale order was 48 axe handles to a specialty tool retailer in Minnesota who had found her through a craftsman forum online. The handles were 36 in straight-grained, finished to a smooth oval cross-section, oiled with raw linseed, and packed in paper. The wholesale price was $22 per handle. The order totaled $1,056.
She’d spend approximately $310 in materials, equipment time, and finishing supplies to fill it. She wrote the numbers in the notebook. She did not celebrate exactly. She went back to the log pile. By the end of 2019, she had sold 412 handles through three wholesale accounts and a small online presence she had built herself.
Total revenue for the year was $11,000 $240. Total operating cost was $4,000 $890. Net income was $6,000 $350. It was not a fortune. It was proof of concept written in numbers that did not lie. At the Farm Bureau meeting in January of 2020, Dale Crowley did not mention Bontrager Handleworks. He had driven past the Bontrager property on the county road once or twice and had seen the light on in the machine shed at 7:00 in the morning and again at 9:00 at night and he had not said anything about it to anyone, which in Tama County was itself a kind
of statement. Let me tell you about the year 2020 because it was the year the story changed in ways that nobody had planned for and nobody could have predicted. And because it was also the year that Greta’s notebook stopped being a plan and became a record of something that was already happening. The COVID-19 pandemic arrived in Iowa in March of 2020 and among its many effects on the rural economy was a sudden and dramatic surge in demand for hand tools.
People who had been buying composite handle hardware store tools for years were suddenly at home with time and motivation to work with their hands, and they were discovering that the $30 hatchet from the big box store had a handle that cracked on the third use. They were going online and finding premium domestic handles.
They were finding Bä Träger Handle Works. Greta’s online orders went from roughly eight per week in February to 63 per week in April. She was not prepared for this. She had one band saw, one kiln, two hands, and a log pile that she had been working through methodically for eight months. She called her mother into the shop and taught her the finishing process.
She called her younger brother, a 17-year-old named Tobias, who had no particular interest in woodworking, but a great deal of interest in the $50 a day his sister was offering, and she taught him the blank cutting operation. She extended her shop hours. She updated her website with accurate lead times, which were honest and long, and she found that customers who wanted a domestic premium handle were willing to wait six weeks for it in a way that customers buying commodity handles were not.
Revenue in 2020 was $67,420. Operating costs, including the wages she paid her mother and brother, and the additional equipment she purchased in June, a second band saw and a small drum sander, were $29,100. Net income was $38,320. $120. She wrote the numbers in the notebook. She sat with them for a while. That fall, Emmet Bontrager walked into the machine shed on a Saturday afternoon when Greta was working alone on a batch of hatchet handles.
[clears throat] He stood in the doorway for a moment looking at the operation, the sorted blanks on the rack, the band saw, the kiln humming in the corner, the finished handles hanging on the wall pegs, the shipping boxes stacked near the door. He looked at it for a long time without saying anything. Then, he walked over to the wall where the finished handles were hanging and took one down, an axe handle, and turned it in his hands the way you turn something when you’re trying to understand it.
He ran his thumb along the grain. He set it back on the peg. He said, “You were right.” Greta looked up from the drawknife bench. She said, “About which part?” He said, “About the wood, about the market, about all of it.” She said, “Thank you, Dad.” He said, “What do you need?” She said she needed the whole machine shed, not just the back corner.
She needed him to stop using the far bay for equipment storage and let her put in a proper drying rack and a finishing station. She needed a budget for a small lathe and a thickness planer. She needed his help negotiating with the sawmill to formalize the log arrangement because she had worked through most of the accumulated pile and she needed a steady supply going forward.
He said, “You decide what you need. We’ll figure out the money.” Those were the most important words Emmet Bontrager said in this entire story. Not because they were dramatic, because they were the opposite of what he would have said 2 years earlier. And the distance between those two versions of the same man was the distance that Greta’s notebook had traveled.
Let me tell you about 2021, because it was the year Bontrager Handleworks stopped being a machine shed operation and became something else. Greta formalized the supply arrangement with the sawmill in February. The mill’s operations manager, a man named Greg Seavert, who’d been running the yard for 12 years, and who had been skeptical of the arrangement until he saw the numbers Greta presented, agreed to a structured rejection stock agreement, under which the mill would deliver its rejected hickory and a portion of its rejected white oak
to the Bontrager property on a regular schedule in exchange for a nominal per load fee that covered the mill’s disposal cost. The arrangement gave Greta a reliable, low-cost raw material stream. It gave the mill a disposal solution that was cheaper than the landfill. It was, as these things sometimes are, a deal that worked because both parties needed something the other had.
And because Greta had thought carefully about what the mill needed before she walked in to talk. She hired two part-time employees in the spring, both of them women from the county who had lost service industry jobs during the pandemic, and who learned the handle making process quickly and well. She expanded the product line to include specialty handles for drawknives, adzes, and timber framing chisels, tools used by a small but well-funded community of timber framers and traditional craftsmen who paid premium prices for premium materials, and who
had been as a group chronically underserved by domestic producers. She began attending the Midwest Tool Collectors Association annual meeting and the Timber Framers Guild conference, not as a vendor initially, but as a presence. Someone who showed up with samples and a notebook and the willingness to listen to what serious tool users actually wanted.
What serious tool users wanted, it turned out, was not just a well-made handle. They wanted a handle with a story. They wanted to know where the wood came from, how it was dried, who made it, what the grain was doing and why it mattered. They wanted the kind of provenance information that a mass-market handle could never provide and that Greta could provide in detail because she knew every log in her supply chain and had documented every step of the process in her notebook since the beginning.
She started including a small card with each handle that described the wood’s origin, the drying protocol, and the grain characteristics. The cards cost 11 cents each to print. They added, by her estimation, between four and eight dollars to the perceived value of each handle. She wrote that in the notebook, too.
Revenue in 2021 was $142,600. Operating costs were $81,200. Net income was $61,400. The business had more than doubled in a year. She wrote the numbers in the notebook and then she sat at the drawknife bench for a long time, not working, just sitting. Now, let me pause here and ask you something. What does it take to look at a pile of rejected material, material that an entire industry has decided is worthless, and see not just value, but a specific, defensible, scalable value proposition? Not wishful thinking.
Not sentiment. A proposition you can defend with numbers to a wholesale buyer, to a bank, to a skeptical father, to a room full of farmers who have seen every scheme fail. What does it take to do that? I’ll tell you what it takes. It takes the willingness to learn something specific enough to see what nobody else is seeing.
It takes the patience to document everything. And it takes the particular kind of stubbornness that looks like confidence from the outside and feels like terror from the inside and keeps going anyway. Greta Bond Traeger had all three. She had had them since she was sitting in Dr. Metas seminar at Iowa State writing in a green notebook, and she had carried them home to Tama County and put them to work on a pile of logs that had been sitting in a back pasture for 11 years waiting for someone who knew what they were.
Let me tell you about the drought of 2022 because it was the year the rest of Tama County found out what Greta already knew. And because it was the year that Dale Crowley drove down the county road and turned into the Bond Traeger driveway for the first time. The summer of 2022 was the driest in Tama County since 2012.
Corn that had been planted in May into what looked like adequate soil moisture ran into a July and August with less than 2 in of combined rainfall and yields that should have been 185 bushels per acre came in at 130 and 120. And in the driest corners of the county at 95. Soybean yields were similarly compressed.
The price per bushel was up from the preceding year, which softened the blow somewhat. But the combination of reduced yield and elevated input costs, fertilizer and chemical prices had spiked through 2021 and 2022 due to supply chain disruptions, meant that a significant number of Tama County corn and soybean operations finished the 2022 crop year with margins that were at best thin enough to see through and at worst negative.
The Bontrager corn and soybean operation had a difficult year. Emmett’s corn came in at 128 bushels per acre on the owned ground and somewhat better on the cash rented ground that had slightly heavier soil. The numbers were not catastrophic, but they were not good. The operating loan required a conversation with the bank that Emmett would rather not have had.
Bontrager Handle Works had its best year. The drought had no effect on hickory handle production. The log supply was unaffected. The drying process was unaffected. The wholesale orders were unaffected. The online retail orders, which had continued to grow through 2021 and into 2022, were unaffected. Revenue for 2022 was 214,000 $300.
Operating costs were 118,600. Net income was 95,700 dollars. In the year that the corn operation struggled, the handle operation did not. Greta wrote the numbers in the notebook. She did not say anything to her father about the comparison. She did not need to. He could read numbers as well as she could.
The story of Bontrager Handle Works had been circulating in Tama County for 3 years by this point in the way that stories circulate in small counties, which is to say imprecisely, with exaggeration in both directions. Some people thought she was making a modest living selling craft items online. Some people thought she had become a millionaire.
The truth was somewhere in between and more interesting than either version. What was accurate was that she had built a profitable, growing business from material that had been considered worthless, on land that was already owned, using knowledge she had acquired specifically for this purpose, and that the business was now employing three people from the county and generating revenue that compared favorably to the farm’s corn and soybean operation in a bad crop year.
Dale Crowley heard the 2022 numbers from someone at the co-op who had heard them from someone who knew the Bontragers. He drove past the machine shed on the county road on a Tuesday in November of 2022, 3 and 1/2 years after the Farm Bureau meeting where he had smiled his settled, certain smile and said, “Good luck to you then.
” >> [clears throat] >> The light was on in the shed. It was always on. He turned into the driveway. Let me tell you about what happened next because the story doesn’t end at the driveway. Greta was in the shop when she heard the truck. She came out to find Dale Crowley standing in the yard in a Carhartt jacket, his hands in his pockets, looking at the shed the way you look at something that has turned out to be different from what you expected.
He was 69 now. He had retired from active management of the dealership the year before and turned it over to his son. He looked, she thought, like a man who had come to say something he had been thinking about for a while. He said he’d heard the operation had done well this year. She said it had. He said he’d heard it had done well in a year when a lot of operations hadn’t.
She said that was true. He was quiet for a moment. He looked at the shed. He said, “I’ve got a nephew over in Benton County. He’s got a wood lot that’s been producing reject hickory for years. Mill won’t take it. He’s been burning it for firewood. He wanted to know if you’d be interested in sourcing from him.
” Greta looked at Dale Crowley for a moment. She said, “I remember what you said at the Farm Bureau meeting in April of 2019.” He said, “I imagine you do.” She said, “You said the market for that kind of thing had been taken over by imports 20 years ago.” He said, “I was wrong about that.” She said she knew he was.
She said she had known it then. She said she had the research to show it then, and she had the revenue statements to show it now. She said she would be happy to talk to his nephew about sourcing arrangements, and she would be happy to do it on the same terms she had worked out with the sawmill, which were fair to both parties and it worked well for 2 years.
She said she had one condition. He said, “What’s that?” She said, “When your nephew has a neighbor who comes to him with an idea that doesn’t look like what everyone else is doing, she’d like him to listen before he laughs.” Dale Crowley looked at her for a long moment. He said, “Fair enough.” He said it like he meant it.
They shook hands in the yard. He got back in his truck. She went back into the shed. Let me tell you about the years that followed because the story doesn’t end at the handshake, either. The Benton County arrangement with Dale Crowley’s nephew, a man named Caleb Rasmussen, who turned out to be a careful and reliable supplier, came online in the spring of 2023 and added approximately 40% to Greta’s raw material supply, enough to support the expansion she had been planning.
She hired two additional full-time employees, both of them trained in the shop over a 6-month apprenticeship period that she had designed herself and written into a document she kept in the back of the notebook. She expanded the product line again, adding a series of replacement handles for vintage tools, the kind sold by antique dealers and estate sale buyers who needed handles for tools that were no longer in production and for which no commercial replacement existed.
This segment of the market was smaller than the premium new handle market, but carried higher margins because the customers were collectors who valued authenticity and specificity, and who would pay 60, 70, $80 for a handle that matched the original species, dimensions, and grain orientation of a tool made in 1934.
By the end of 2023, Bontrager Handleworks had five full-time equivalent employees, a waiting list for wholesale orders, a retail presence at three specialty tool retailers in Iowa, Minnesota, and Wisconsin, and annual revenue of $312,000. The net income for the year was $141,000. Greta wrote the numbers in the notebook.
She had started a new notebook by this point, the third one, but she kept the first green Mead composition book on the shelf above the drawknife bench, next to the moisture meter, and the grain reference chart she had printed from a forestry extension publication in 2019. Emmett Bontrager attended a presentation Greta gave at the Iowa State University Extension Service Conference on farm diversification in February of 2024.
She had been invited to speak by the same agricultural economics department that Dr. Maeda had been part of, and she spoke for 40 minutes to a room of about 90 people, farmers and extension agents and students and a few journalists, about the economics of rejected material processing, about the handle market, about the specific decisions she had made and why, and about what the numbers looked like after 5 years.
She brought the first green notebook and held it up at one point and said that everything she had needed to know to build the business had been in that notebook before she ever started, and that the hardest part had not been the knowledge or the work or even the money. The hardest part had been convincing the people around her that the pile of logs was not what it looked like.
Emmett was sitting in the third row. When she finished, he stood up before the applause started. He was the first one standing. He stood there in his seed cap and his canvas jacket with his arms at his sides, not clapping yet, just standing. And Greta saw him from the podium and stopped talking for a moment.
She looked at her father. He looked at her. Then the room started clapping and he clapped, too. And the moment passed. But it had happened and she had seen it. Let me tell you one last thing because it is the part of this story that I think matters most. And it is the part that happened in the spring of 2024 at the kitchen table in the Bontrager farmhouse in Tama County, Iowa.
Greta was sitting across from her father and her mother at the same table where, five years earlier, she had put the first green notebook down between them. Her brother, Tobias, was there, too. 21 now, who had been working in the handle shop part-time for two years and who had, in the preceding months, been doing something of his own in the evenings.
He had a notebook on the table. It was a different kind of notebook, a spiral-bound engineering notebook with graph paper, and it was filled with his handwriting and his sketches and his numbers. He said he had been reading about the market for custom tool handles in the timber framing and log building trades, specifically the market for handles made from species other than hickory, white oak and osage orange and black locust.
Species that had specific properties that certain craftsmen preferred for certain applications. He said that the sawmill supply chain Greta had built could, with some modifications to the sourcing agreements, be extended to cover those species as well. Because all three of them were reject species at production mills for the same reasons hickory had been.
He said he had identified four potential new wholesale accounts in the timber framing community. He said he had a projected revenue increase of between 60 and 90,000 dollars in year one if the expansion was executed correctly. He said he thought they should do it. The kitchen went quiet. Lorraine had stopped stirring her coffee.
Emmett had set down his fork. Greta was looking at her brother’s notebook the way her father had looked at hers five years ago with the particular attention of someone reading numbers that they are taking seriously. She said, “Yes.” Not, “I need to think about it.” Not, “Let’s see how the current year goes.
” Yes. Emmett looked at his daughter across the table. She was looking at her brother’s notebook. She reached across and turned the page and looked at the next set of numbers. She did not look up at her father, but she said quietly, “It’s a good plan, Dad.” And Emmett Bontrager, who had farmed the same 480 acres for 30 years without questioning what he grew or why, who had given his daughter $4,000 in the back corner of a machine shed because he was willing to let her try, who had stood up in a room of 90 people before the applause
started, said, “I know it is.” Bontrager Handle Works is still operating out of the the shed on the Bontrager property in Tama County, Iowa. The first green notebook is still on the shelf above the drawknife bench. The log pile in the back pasture is gone now, worked through completely in the spring of 2022, replaced by a steady supply chain that runs from three sawmills and two private wood lots across two counties.
The handles are still made by hand. The provenance cards are still printed at 11 cents each. The moisture meter is still calibrated to the same protocol Greta wrote in the notebook after the second failed batch in the summer of 2019. Dale Crowley’s nephew is still supplying rejected hickory from his Benton County wood lot.
Dale Crowley himself stopped in at the shop once more in the fall of 2023, not to do business, just to see it. He stood in the middle of the shop for a while, looking at the finished handles on the wall pegs and the blanks drying on the rack, and the two employees working at their benches. And he didn’t say much.
He picked up a hatchet handle from the finishing rack and turned it in his hands the way Emmet had turned one 3 years before, running his thumb along the grain. He set it down carefully. He said, “She’s right, you know, about the ash borer, about the market, about all of it.” Nobody in the shop said anything.
The band saw was running. The dehumidifier was humming. The work was going on. She planted a handle shop in a corn county. They laughed. The drought came. The corn struggled. The handles sold. The notebook was right all along.